mobile impact crusher​

mobile impact crusher​

Table of Contents

What is a Mobile Impact Crusher?

A mobile impact crusher is a self-propelled, track-mounted crushing machine designed to reduce large rocks and construction debris into smaller, uniform-sized aggregate. It integrates a powerful impact crusher, vibrating feeder, conveyor belts, and a screening unit on a single chassis. Its key advantage is unparalleled mobility, allowing it to be driven directly to the job site, eliminating the need for transporting raw materials to a stationary crusher. This “crush-on-site” capability significantly reduces operational costs and time, making it an indispensable tool for modern mining and construction projects.

Raw Materials for Mobile Impact Crushers

Mobile impact crushers are highly versatile and can process a wide range of medium to hard materials. Common raw materials include:

  • Limestone and Soft Rock: Ideal for producing aggregate for concrete and asphalt.

  • ** recycled Concrete and Asphalt:** Perfect for construction and demolition (C&D) waste recycling, turning rubble into valuable base material.

  • Demolition Waste: Efficiently processes bricks, tiles, and other building debris.

  • Other Materials: Can also handle coal, gypsum, and certain industrial minerals.
    It is important to note that they are not suitable for very hard or abrasive rocks like granite or basalt without specific configurations, as this can cause excessive wear on the blow bars.

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Production Capacity of Mobile Impact Crushers

The output capacity of a mobile impact crusher is not fixed; it varies significantly based on several factors:

  • Model and Crusher Size: Larger crushers with more powerful engines naturally have higher throughput.

  • Feed Material Hardness: Softer materials like limestone can be processed faster than hard rock.

  • Feed Size and Gradation: Well-graded, smaller feed material allows for higher production rates.

  • Desired Final Product Size: Producing finer material may reduce the overall output capacity.
    Typically, production capacities for our models range from 150 tons per hour (TPH) for compact units to over 500 TPH for large-scale, high-production machines. Our experts can help you determine the exact capacity based on your specific project needs.

Key Applications of Mobile Impact Crushers

The mobility and efficiency of these crushers make them perfect for a multitude of applications:

Rock Crushing in Quarries: Primary and secondary crushing of mined rock.

Construction and Demolition (C&D) Recycling: On-site recycling of concrete, asphalt, and debris into reusable aggregate.

Asphalt and Concrete Recycling:专门 processing old pavement for reuse in new projects.

Site Development and Clearing: Processing natural rock excavated during construction to create base course or landscape material.
Their ability to move between sites or within a large site makes them incredibly cost-effective for medium to long-term projects.

Key Features and Advantages

  • Exceptional Mobility: Move easily between sites on standard low-bed trailers or under its own power on-site.

  • Set-Up Time: Can be operational in under 30 minutes, maximizing productivity.

  • Fuel Efficiency: Modern diesel-electric systems or direct diesel drives optimize fuel consumption.

  • High-Quality End Product: Impact crushing produces a well-shaped, cubical product ideal for asphalt and concrete.

  • Versatility: Often equipped with a screening unit to size and separate material in a single pass.

  • Remote Control Operation: Allows for safe and efficient control of the machine from a distance.

Popular Mobile Impact Crusher Models

We offer a comprehensive range of models to suit every project scale and budget. Our lineup includes compact models for tight urban job sites and large, high-capacity crushers for major quarry operations. Key specifications across our models include:

  • Crusher Inlet: Ranging from ~ 40″ x 30″ to over 50″ x 40″.

  • Engine Power: From ~ 300 HP to over 500 HP.

  • Operating Weight: From ~ 70,000 lbs to over 120,000 lbs.
    Contact us today for a detailed brochure and to find the perfect model (like the YG Series or YF Series) for your specific material and output requirements.

Popular Mobile Impact Crusher Models

Selecting the right equipment partner is crucial. Here’s why leading companies trust us:

  • Premium Quality Machinery: We supply robust and reliable crushers built with high-grade components for maximum uptime and durability.

  • Expert Technical Support: Our team of crushing experts provides unparalleled pre-sales consultation and after-sales support to keep your operation running smoothly.

  • Comprehensive Parts & Service: We maintain a vast inventory of genuine wear and spare parts (like blow bars and liners) to minimize your downtime.

  • Flexible Financing Options: We work with you to find purchase, lease, or rental solutions that fit your financial plan.

  • Proven Track Record: With thousands of units operating worldwide, we have a reputation for excellence and customer satisfaction.