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A mobile cone crusher is a self-contained, portable crushing machine that integrates a powerful cone crusher, a vibrating feeder, a conveyor, and necessary screening equipment all mounted on a single mobile chassis. Unlike stationary crushers that are fixed in one location, a mobile cone crusher can be easily transported to a job site and begin crushing almost immediately. It is designed for direct feed from a primary crusher or a shovel to produce high-quality, spec-compliant aggregate products on the go.
Our mobile cone crushers are engineered with cutting-edge technology for maximum performance and reliability:
High-Performance Cone Crusher: At its heart is a proven cone crusher known for high reduction ratios and excellent product shape.
Integrated Vibrating Feeder & Pre-Screen: Ensures consistent feed to the crusher and removes fines to increase capacity and reduce wear.
On-Board Conveyors: Feature built-in discharge conveyors to stockpile the final product without the need for additional equipment.
Intelligent Control System: A user-friendly, PLC-based control system allows for easy operation and real-time monitoring of key parameters.
Robust Chassis: Designed for durability and stability during transportation and operation
The mobility of these units provides significant operational benefits:
Rapid Setup and Dismantling: Can be set up and ready to crush in under 30 minutes, drastically reducing downtime.
Unmatched Flexibility: Move the crusher to the material source (e.g., different quarry faces, demolition sites), eliminating costly truck haulage of material.
Cost-Efficiency: Reduces or eliminates the need for fixed foundations, concrete, and complex steel structures, lowering initial investment.
Versatile Applications: Ideal for contract crushing, mining, quarrying, and recycling applications where sites change frequently.
Direct Feed Capability: Can be fed directly by an excavator or wheel loader, simplifying the entire process.
The working principle can be broken down into a continuous cycle:
Feeding: Material (e.g., blasted rock, demolished concrete) is loaded into the hopper by an excavator or loader. The integrated vibrating feeder then consistently transports the material to the cone crusher.
Crushing: The material enters the crushing chamber. The cone crusher’s mantle gyrates against the concave bowl liner, compressing and breaking the rock against itself. This “inter-particle comminution” produces a high-quality, cubical product.
Discharging: The crushed material falls onto a discharge conveyor located underneath the crusher.
Stockpiling: The discharge conveyor carries the final product and stockpiles it for later use or directly loads it onto trucks for transport. Many models also feature a return conveyor to recirulate oversize material for further crushing.
We offer two primary types of mobile chassis to suit different needs:
Tracked Mobile Cone Crusher: Mounted on crawler tracks, these units offer exceptional mobility on rough and challenging terrain (e.g., steep slopes, muddy grounds). They are remote-controlled and can be moved around site easily at low speeds. They are the preferred choice for most complex job sites.
Tire-Mounted Mobile Cone Crusher (Mobile Crushing Plant on Wheels): Mounted on a wheeled trailer, these are primarily designed for highway transportation at higher speeds without a permit in many cases. They are typically towed by a truck to the site. They are ideal for operations on flat, hard surfaces and are often a more cost-effective solution for road construction projects.
We understand that no two projects are the same. Therefore, we offer a comprehensive range of mobile cone crusher models to match your specific requirements. Our portfolio includes:
Various Sizes: From compact units for tight urban recycling sites to large, high-capacity models for major quarry operations.
Different Crusher Types: Options include hydraulic cone crushers and multi-cylinder models to achieve the precise product shape and output you need.
Custom Configurations: We can work with you to configure a mobile plant with the right pre-screens, post-screens, and conveyors to optimize your specific workflow.
