cone crusher sizes
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Cone Crusher Sizes and Models: A Complete Guide
Choosing the right cone crusher size and model is critical for optimizing your crushing circuit’s efficiency, output, and cost-effectiveness. With numerous options available, it can be challenging to determine which crusher best suits your specific material, production goals, and power capabilities.
This guide breaks down the common cone crusher sizes, their typical applications, suitable materials, and power requirements. As a leading supplier, we can provide and support the entire range of models to meet your operational needs.
1. Small-Sized Cone Crushers
These models are designed for secondary crushing duties in smaller operations or for producing fine aggregates.
Typical Models: Nordberg® HP100, Sandvik CS430, Terex Cedarapids MVP380X
Feed Opening: Approximately 100 – 200 mm
Power Range: 90 kW – 200 kW (120 – 270 HP)
Ideal For:
Materials: Medium-hard to hard rock, limestone, recycled concrete, asphalt.
Applications: Producing fine sand and chips; secondary crushing in small quarries; aggregate production for ready-mix plants.
Medium-Sized Cone Crushers
This is the most versatile category, balancing capacity, product size, and power consumption. They are the workhorses for many aggregate and mining operations.
Typical Models: Nordberg® HP300/HP400, Sandvik CH440/CH660, Terex Cedarapids MVP450X
Feed Opening: Approximately 200 – 300 mm
Power Range: 200 kW – 400 kW (270 – 535 HP)
Ideal For:
Materials: Hard and abrasive rock (granite, basalt, quartzite), iron ore, copper ore.
Applications: Secondary and tertiary crushing in mid-to-large size quarries; mining operations; producing high-quality aggregates for construction and road building.
Large-Sized Cone Crushers
These heavy-duty crushers are built for high-capacity tertiary and pebble crushing in large-scale mining and aggregate production.
Typical Models: Nordberg® HP500/HP800, Sandvik CH870/CH890, Terex Cedarapids MVP550X
Feed Opening: Over 300 mm
Power Range: 400 kW – 750 kW (535 – 1000 HP)
Ideal For:
Materials: Very hard and abrasive ores and minerals, such as magnetite, taconite, and copper-nickel ore.
Applications: High-tonnage mining circuits; producing large volumes of precisely sized cubical end products; pebble crushing in SAG mill circuits.
Extra-Large / Ultra-Class Cone Crushers
The giants of the cone crusher world, designed for the most demanding, high-tonnage mining applications.
Typical Models: Nordberg® HP900, Sandvik CH895, FLSmidth Raptor® XL1100
Feed Opening: Can exceed 400 mm
Power Range: 750 kW – 1200 kW (1000 – 1600 HP)
Ideal For:
Materials: Massive, high-tonnage primary or secondary crushing of the toughest ores.
Applications: Large open-pit mines; processing vast quantities of copper, gold, and iron ore; maximizing throughput in the most challenging conditions.
How to Choose the Right Cone Crusher Size?
Selecting the correct model depends on several key factors:
Feed Material: What is the hardness, abrasiveness, and maximum feed size?
Required Product Size: What is your target output size (closed-side setting)?
Desired Capacity: How many tons per hour do you need to produce?
Power Availability: What is the power supply available at your site?
Crushing Stage: Is this for secondary, tertiary, or quaternary crushing?
We Supply the Perfect Cone Crusher for Your Needs
Understanding the differences between cone crusher sizes is just the first step. You need a reliable partner to provide the right equipment and support.
We are your one-stop solution for all cone crusher requirements. Our extensive portfolio includes all major brands and models, from compact secondary crushers to the largest ultra-class machines. Our experts will work with you to analyze your needs and recommend the optimal cone crusher size and model for your material, capacity, and power constraints.
Contact us today for a consultation! Let us help you select the ideal cone crusher to maximize your productivity and profitability.