small impact crusher
small impact crusher
Table of Contents
What is a Small Impact Crusher?
A small impact crusher, also known as a mini impact crusher or compact impact crusher, is a robust crushing machine designed to reduce the size of medium-hard to hard materials through high-speed impacts. It utilizes the principle of impact crushing, where rocks fed into the machine are struck by rapidly rotating blow bars/hammers on a rotor and thrown against stationary impact plates (apron liners), causing them to break into smaller, well-shaped cubicle aggregates. Its compact size, mobility, and relatively lower capacity make it ideal for small to medium-scale production, portable crushing plants, and operations with limited space.
What Materials Can a Small Impact Crusher Crush?
Small impact crushers are versatile and capable of processing a wide range of materials, including:
Natural Rocks: Limestone, granite, basalt, river gravel, and other medium-hard stones.
Construction & Demolition Waste: Concrete, asphalt, bricks, and tiles.
Industrial By-products: Slag, glass, and certain ceramics.
Minerals: Coal, gypsum, and various ores (depending on hardness and abrasiveness).
It is crucial to note that highly abrasive or extremely hard materials (like some metallic ores) may cause accelerated wear on the crusher’s wear parts.
Key Features of Our Small Impact Crusher
Our small impact crushers are engineered with precision to deliver outstanding performance and durability. Key features include:
Compact & Robust Design: Optimized structure for a small footprint and high strength, suitable for mobile and stationary setups.
High Chrome Blow Bars & Impact Plates: Manufactured from premium wear-resistant materials for extended service life and reduced downtime.
Powerful Crushing Rotor: Features a heavy-duty rotor with high rotational inertia for efficient crushing and consistent product size.
Adjustable Output Size: The gap between the impact rack and rotor can be easily adjusted to control the final product’s size and gradation.
Easy Maintenance: Hydraulic or manual opening systems provide quick and safe access to the interior for wear part replacement and cleaning.
Advantages of Our Small Impact Crusher
Choosing our small impact crusher brings numerous benefits to your operation:
High Reduction Ratio: Capable of significant size reduction in a single pass, often eliminating the need for multiple crushing stages.
Excellent Product Shape: Produces uniformly shaped, cubicle end products with minimal flaky or elongated particles, ideal for aggregate and concrete production.
Energy Efficiency: Modern design and powerful drive systems ensure high crushing efficiency with lower energy consumption per ton of material.
Versatility: Effectively handles both primary and secondary crushing tasks for various materials.
Lower Operational Costs: Durable wear parts and easy maintenance translate to reduced long-term operating expenses.
Performance Specifications
Our small impact crushers are built for reliable and high-yielding performance. While specifications vary by model, common performance highlights include:
Capacity: Ranges from 15 to 250 TPH (Tons Per Hour), suitable for diverse project scales.
Feed Size: Accepts feed sizes typically up to 300-500mm, depending on the model.
Power Source: Powered by efficient electric motors or diesel engines for full mobility in remote sites.
Control System: Equipped with user-friendly control panels for safe and simple operation.
Mobility Options: Available as stationary units, tracked mobile crushers, or wheel-mounted portable crushers.
Why Choose Us as Your Small Impact Crusher Supplier?
Selecting the right supplier is critical for your investment. Here’s why we are your ideal partner:
Manufacturing Expertise: With years of specialized experience, we design and build crushers that meet the highest standards of quality and reliability.
Proven Quality & Durability: We use superior materials and rigorous quality control processes to ensure every machine delivers exceptional longevity and performance in the toughest conditions.
Comprehensive Support: We offer end-to-end support, from helping you select the right model to providing prompt spare parts supply, expert installation, and maintenance services.
Customization Options: We understand that every project is unique. We offer customizable solutions to meet your specific requirements and application needs.
Global Reputation & Trust: Our machines are exported worldwide, backed by positive testimonials from satisfied customers, demonstrating our commitment to excellence and customer success.