Complete aggregate production line
Table of Contents
Complete Aggregate Production Line Solutions: Custom Plants 1-500 TPH
As a leading manufacturer in the aggregate processing industry, we provide complete aggregate production line solutions tailored to your specific raw materials and output requirements. From small-scale operations to large quarry projects, we engineer, manufacture, and supply fully integrated stationary and mobile crushing and screening plants.
Core Equipment in Our Production Lines
A complete aggregate production line is a coordinated set of machines designed to transform raw rock (like limestone, granite, basalt) into finished aggregates of various sizes (e.g., sand, gravel, crushed stone). Key equipment includes:
Primary Crusher: Jaw Crusher, Gyratory Crusher – for initial size reduction of large rocks.
Secondary Crusher : Cone Crusher, Impact Crusher – for further crushing to medium-sized stones.
Tertiary Crusher : Cone Crusher, Vertical Shaft Impact Crusher (VSI) – for producing finely shaped, cubicle aggregates and sand.
Vibrating Feeder: Uniformly feeds raw material into the crusher.
Vibrating Screen: Separates crushed materials into different size grades.
Belt Conveyor : Connects all processing stages, transporting material between machines.
Sand Washer : Cleans aggregates to remove dust and impurities, improving product quality.
Control System : Centralized PLC control system for easy operation and monitoring.
Core Equipment in Our Production Lines
A complete aggregate production line is a coordinated set of machines designed to transform raw rock (like limestone, granite, basalt) into finished aggregates of various sizes (e.g., sand, gravel, crushed stone). Key equipment includes:
Primary Crusher: Jaw Crusher, Gyratory Crusher – for initial size reduction of large rocks.
Secondary Crusher : Cone Crusher, Impact Crusher – for further crushing to medium-sized stones.
Tertiary Crusher : Cone Crusher, Vertical Shaft Impact Crusher (VSI) – for producing finely shaped, cubicle aggregates and sand.
Vibrating Feeder: Uniformly feeds raw material into the crusher.
Vibrating Screen: Separates crushed materials into different size grades.
Belt Conveyor : Connects all processing stages, transporting material between machines.
Sand Washer : Cleans aggregates to remove dust and impurities, improving product quality.
Control System : Centralized PLC control system for easy operation and monitoring.
Key Features of Our Production Lines
High Automation Level : Integrated control systems minimize manual labor and ensure consistent operation.
Robust & Durable Construction : Equipment is built with high-quality materials to withstand harsh operating conditions and ensure long service life.
Energy Efficiency: Modern motor technology and optimized process flow reduce power consumption.
Flexible Configuration: We can design stationary plants for fixed locations or mobile/portable plants for on-site crushing needs.
Environmental Protection : Dust suppression systems and noise reduction measures are incorporated to meet environmental standards.
Advantages of Choosing Our Solutions
Turnkey Project Supply : We handle everything from design, manufacturing, installation, commissioning, to operator training.
Custom Engineering : Every line is designed based on your specific raw material properties, final product specs, and site conditions.
High Cost-Effectiveness : Direct manufacturer pricing with reliable equipment that lowers long-term operating and maintenance costs.
Professional Technical Support : Our expert team provides lifelong technical support and readily available spare parts.
Proven Global Experience: Our solutions are successfully operating in numerous projects worldwide.
Custom Production Line Capacities
We specialize in designing and building complete aggregate production lines across a wide range of capacities:
1-20 TPH Small Scale Production Line
Ideal for small quarries, construction projects, and sand-making plants. Compact layout, easy to install and relocate.
20-100 TPH Medium Scale Production Line
A balanced solution for medium-sized aggregate producers. Offers an optimal mix of output, efficiency, and investment.
100-200 TPH Large Scale Production Line
Designed for high-volume production in large quarries and mining operations. Features high-capacity crushers and screens.
200-500 TPH Extra-Large Scale Production Line
For mega infrastructure projects and the largest aggregate suppliers. A complete plant with multiple crushing stages for maximum yield.